Configurable Deburring, Edge-Rounding and Surface-Finishing Platform
Direct answer: Qintellim RSW-Series machines combine R sanding-belt deburring, S edge rounding with rotary roller brushes and W surface finishing with a selected brushing or polishing roller. Station quantity and physical arrangement, project-based working width, conveyor platform, abrasive sequence, brush and roller tooling, controls, dust collection and electrical data are confirmed from the workpiece and representative sample testing.
Choose this family when one through-feed system must remove ordinary burrs, create controlled edge radiusing and produce a specified brushed, polished or refined surface. Heavy-slag removal is outside the normal R/S/W route and requires evaluation of a C function.
Step 1 · Process Route
RSW identifies the deburring, edge-rounding and surface-finishing family. Each common model code records the planned station sequence from left to right—for example, RRSW and RSRW contain the same station quantities but follow different process routes. The final delivered arrangement is confirmed in the approved technical proposal.
One R, one S and one W function for ordinary burr removal, controlled edge radiusing and a selected brushed or polished surface.
A representative R-S-R-W route separates initial deburring from secondary surface refinement before the final W process.
If brushing and polishing are both required as independent controlled steps, two W stations are evaluated instead of assigning both results to one roller.
RRSW, RRSRW and other arrangements are available by project when representative testing confirms the need for additional grinding or finishing stages.
Step 2 · Define Each Result
Removes ordinary cutting burrs, oxide or surface residue with a selected abrasive-belt sequence. It is not a substitute for dedicated heavy-slag removal.
Rotary roller brush tooling treats suitable internal and external edges to achieve an agreed radius condition. S is edge rounding, not a fixed beveling operation.
A selected brushing or polishing roller produces the agreed directional, visual or measurable surface result. Roller choice requires sample confirmation.
Step 3 · Surface Target
Define the grain direction, acceptable visual variation, reference sample and whether the finish is functional or decorative.
Define the target appearance or measurable roughness requirement. A mirror finish is not assumed without representative sample testing.
R abrasive sequence, S brush specification, W roller construction, settings and number of passes are selected from the actual material and acceptance standard.
Step 4 · Workpiece Size
Use the maximum workpiece dimension across the conveyor after considering part orientation, surface-grain direction and loading flow. Every listed width is supplied according to project confirmation; it is not a promise of stock availability.
The working width is a processing parameter. It is not the same as the machine's overall width or total conveyor-platform dimensions. Final dimensions are stated in the approved technical proposal.
Step 5 · Workpiece Holding
Considered for suitable non-magnetic materials, small parts or thin sheets. Openings, contact area, flatness and the combined R/S/W process load must be reviewed.
Used for suitable ferromagnetic steel workpieces. Actual holding depends on material response, contact area, thickness and process load.
A half-magnetic, half-vacuum platform available by project for mixed-material or frequently changing workpiece requirements.
Buyer Technical Reference
| Selection Item | RSW-Series Reference | Procurement Note |
|---|---|---|
| Processing functions | R sanding-belt deburring, S rotary-brush edge rounding and W brushing or polishing | Confirm the incoming burr, target edge radius and required visual or measurable surface result. |
| Working widths | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | All widths are available by project confirmation. |
| R consumable | Sanding belt | Belt specification and sequence depend on burr severity, material and target surface. |
| S tooling | Rotary roller brush tooling | Brush specification and settings are selected from material, geometry and the agreed radius target. |
| W tooling | Selected brushing or polishing roller | Roller type and process settings require sample testing; two independent results may require two W stations. |
| Station quantity and arrangement | Defined by the selected common model code | Read the letters from left to right as the planned process route; the delivered arrangement is stated in the approved technical proposal. |
| Power, speed, dimensions, height and weight | Configuration-specific | Use only the approved technical proposal and machine nameplate. |
| Dust collection | External wet or dry system according to order configuration | Selection must consider material, dust characteristics, spark risk and local rules. |
Common Production Models
Select the station route first, then combine it with the required working width and conveyor platform. Every common model below supports 450, 630, 800, 1000, 1300 or 1600 mm working widths and A vacuum, M magnetic or A-M half-magnetic, half-vacuum combined platforms.
| Common Model | Station Route | R / S / W Stations | Available Working Widths | Conveyor Platform Options |
|---|---|---|---|---|
| RSW | R-S-W | 1 / 1 / 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| RRSW | R-R-S-W | 2 / 1 / 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| RSRW | R-S-R-W | 2 / 1 / 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| RRSRW | R-R-S-R-W | 3 / 1 / 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
How to read a complete model: 800RSRW-A means 800 mm working width, an R-S-R-W station route and an A vacuum platform. Product-gallery images may show different cabinets, controls, widths, station routes or platforms; they remain labeled as Representative RSW-Series configuration unless the exact project configuration is confirmed.
RSW Process Proof
This Qintellim demo shows a representative RSW-Series configuration processing a workpiece through an R sanding-belt deburring station, an S edge-rounding station with rotary roller brushes and a W surface-finishing station. It demonstrates the actual filmed workpiece and station sequence only; final edge radius, surface result and machine configuration require representative sample testing.
RFQ Preparation
Sample testing is recommended before the R/S/W station arrangement, abrasive sequence, S brush, W roller, conveyor platform and final machine configuration are approved.
Frequently Asked Questions
R means a deburring station using sanding belt consumables. S means an edge-rounding station using rotary roller brush tooling. W means a surface-finishing station using a selected brushing or polishing roller.
RSW includes one R, one S and one W function in its basic representative route. RSRW adds a second independently controlled R stage so initial deburring and secondary surface refinement can be separated.
Read the letters from left to right as the planned station route. RRSW means R-R-S-W, while RSRW means R-S-R-W. Both contain two R stations, one S station and one W station, but the process sequence is different. The delivered arrangement is confirmed in the approved technical proposal.
If both processes are required as independent controlled steps, two W stations should be evaluated. Roller sequence and settings are confirmed by sample testing.
No fixed bevel angle or chamfer is implied. The S function uses rotary roller brushes for controlled edge rounding, and the acceptable radius is confirmed by testing and inspection.
Not as the normal R/S/W process. Heavy-slag removal requires evaluation of a C station with dedicated alloy-hammer tooling.
No. Material, incoming condition, geometry, abrasives, brushes, rollers and settings all affect the result. A representative sample and agreed inspection standard are required.
No. The listed working widths are available by project. Production configuration and delivery are confirmed after the workpiece, process and order requirements are reviewed.
Installed power and process settings change with working width, station quantity, tooling, conveyor platform, controls and auxiliary equipment. Approved values are stated in the technical proposal and on the machine nameplate.
Send Qintellim the workpiece photos, drawings, dimensions, material, upstream process, burr condition, edge-radius target, final-surface requirement and production demand. Engineering will confirm the R/S/W route, tooling, width, conveyor platform, dust-control interface and technical data.
Request Engineering ReviewRelated Technical Guides
Compare RSW with R, RS, RW, CRS and other station families before choosing a process route.
Separate processing functions from conveyor-platform codes before comparing machine configurations.
Review how material, burr condition, belt size and target surface influence R-station abrasive selection.
A single W station is selected for a defined brushing or polishing step. If both steps are required, evaluate two W stations.
