Single-Stage Deburring
One sanding-belt station for a defined deburring or light surface-grinding step.
Consistent quality, striving for excellence, and crafted with care
Consistent quality, striving for excellence, and crafted with care
Configure a Qintellim R-Series metal deburring machine with one, two, three or custom multiple R stations, project-based 450–1600 mm working widths, and A vacuum, M magnetic or A-M combined conveyor platforms.
Configurable Sanding-Belt Deburring Platform
Direct answer: Qintellim R-Series machines use one or more independently controlled R deburring stations, each using a sanding belt consumable. Station quantity, project-based working width, conveyor platform, control system, dust collection and electrical data are confirmed from the workpiece and the required result.
Choose this family when the main requirement is burr removal, oxide-layer reduction or controlled surface grinding with sanding belts. Edge rounding requires an S station, heavy-slag removal requires a C station, and brushing or polishing requires a W station.
Step 1 · Processing Stages
More R stations allow the grinding process to be divided into separate steps. Sanding-belt grit, contact setting and conveyor speed are selected by sample testing rather than fixed by the series code.
One sanding-belt station for a defined deburring or light surface-grinding step.
Two independently controlled R stations can separate primary burr removal from a secondary grinding or surface-preparation step.
Three R stations provide additional process stages for production requiring a planned coarse, intermediate and final sanding-belt sequence.
Additional or special R-station arrangements, including project-specific multi-side structures, are evaluated from the workpiece and process route.
Step 2 · Workpiece Size
Use the maximum workpiece dimension across the conveyor after considering how the part will be oriented. Every listed width is supplied according to project confirmation; it is not a promise of stock availability.
The working width is a processing parameter. It is not the same as the machine's overall width or the total conveyor-platform dimensions. Final dimensions are stated in the approved technical proposal.
Step 3 · Workpiece Holding
Considered for non-magnetic materials, small parts or thin sheets. Openings, surface contact area and part flatness must be reviewed.
Used for suitable ferromagnetic steel workpieces. Actual holding depends on material response, contact area, thickness and process load.
A half-magnetic, half-vacuum platform for workshops processing mixed materials or frequently changing workpiece requirements.
Buyer Technical Reference
| Selection Item | R-Series Reference | Procurement Note |
|---|---|---|
| Processing function | One or more R deburring stations using sanding belt consumables | Confirm incoming burr condition and target surface result. |
| Working widths | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | All widths are available by project confirmation. |
| General minimum part reference | 50 × 50 mm unless otherwise confirmed | Smaller parts require manufacturer confirmation and suitable holding. |
| Processing height reference | Up to 80 mm on the reviewed representative configurations | Actual suitability depends on part flatness, geometry and process setting. |
| Conveyor speed | VFD-adjustable on reviewed configurations | The approved speed range is stated for the selected machine. |
| Control system | Push-button or PLC touchscreen, according to configuration | Confirm operator interface and automation requirements before quotation. |
| Power, dimensions and weight | Configuration-specific | Use only the final technical proposal and machine nameplate. |
| Dust collection | External wet or dry system according to order configuration | Selection must consider material, dust characteristics, spark risk and local rules. |
Common Production Models
Select the number of R sanding-belt stations first, then combine the model with the required working width and conveyor platform. Every common model below supports 450, 630, 800, 1000, 1300 or 1600 mm working widths and A vacuum, M magnetic or A-M half-magnetic, half-vacuum combined platforms.
| Common Model | Station Route | R Stations | Available Working Widths | Conveyor Platform Options |
|---|---|---|---|---|
| R | R | 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| RR | R-R | 2 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| RRR | R-R-R | 3 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
How to read a complete model: 1300RR-M means 1300 mm working width, two R sanding-belt stations and an M magnetic platform. Additional R stations remain available by project, but RRRR is not presented as a fixed standard model. Gallery images remain labeled as Representative R-Series configuration unless the exact project configuration is confirmed.
Customer-Site Process Proof
This customer-factory video shows two R deburring stations operating in sequence. Each R station uses a sanding belt consumable and can be assigned a different process role.
RFQ Preparation
Sample testing is recommended before the sanding-belt sequence, conveyor platform and final machine configuration are approved.
Frequently Asked Questions
R means a deburring station using a sanding belt consumable. Repeated R letters in an internal configuration code indicate repeated R stations.
RR allows the process to be separated into two independently controlled sanding-belt steps, such as primary burr removal followed by secondary grinding or surface preparation. Sample testing determines whether the second stage adds value for the workpiece.
Not by the R station alone. Controlled edge rounding uses an S station with rotary roller brushes. Select an RS-family configuration when both sanding-belt deburring and edge rounding are required.
The R station is intended for burr removal, oxide-layer reduction and surface grinding with sanding belts. Heavy-slag removal should be evaluated with a C station and its dedicated tooling.
No. M is intended for suitable ferromagnetic parts. Non-magnetic materials normally require vacuum holding, while A-M provides combined magnetic and vacuum areas for mixed production.
No. The listed working widths are available by project. Production configuration and delivery are confirmed after the workpiece, process and order requirements are reviewed.
Installed power changes with working width, station quantity, conveyor platform, control system and auxiliary equipment. The approved value is stated in the technical proposal and on the machine nameplate.
Send Qintellim your workpiece photos, dimensions, material, cutting method, burr condition, target result and production requirement. Engineering will confirm the R-station quantity, width, conveyor platform, sanding-belt route and technical data.
Request Engineering ReviewRelated Technical Guides
Separate processing stations from conveyor-platform codes before comparing configurations.
Compare part dimensions, orientation, throughput and holding before selecting 450–1600 mm.
Understand when sanding-belt deburring is sufficient and when an S edge-rounding station is also required.