Configurable Heavy-Slag Removal, Deburring and Edge-Rounding Platform
Direct answer: Qintellim CRS-Series machines combine C heavy-slag removal using alloy-hammer tooling, R deburring using sanding belt consumables and S edge rounding using rotary roller brush tooling. Station quantity and arrangement, project-based working width, conveyor platform, tooling, control system, dust collection and electrical data are confirmed from the workpiece and sample testing.
Choose this family for suitable thermally cut parts when one through-feed route must remove attached heavy slag, treat remaining burrs and create controlled radius rounding. Ordinary burr removal without heavy slag normally does not require a C station. Brushing or polishing requires a W function.
Step 1 · Process Route
CRS identifies the included heavy-slag removal, sanding-belt deburring and edge-rounding functions. It does not guarantee one fixed cabinet, one universal station order or one tooling set. The delivered route is approved from the incoming slag, residual burr, edge target and representative sample result.
One or more C stations use alloy-hammer tooling to detach suitable heavy slag or deposits before finer processing.
One or more R stations use sanding belts to treat remaining burrs, oxide or surface residue before or after edge rounding.
One or more S stations use rotary roller brushes to create a controlled radius on suitable internal and external edges.
Additional R stages or alternative physical arrangements are evaluated only when sample testing and production requirements justify them.
Step 2 · Typical Arrangements
A project route containing C heavy-slag removal, R sanding-belt deburring and S edge rounding. Exact order and station quantity are stated in the proposal.
The verified 800CRSR-M reference uses C-R-S-R so a second R stage can refine remaining burr or surface condition after edge rounding.
Slag removal, belt sequence, edge-radius result and the need for an additional R stage are confirmed from the actual part.
Step 3 · Workpiece Size
Use the maximum workpiece dimension across the conveyor after considering orientation, stable holding and loading direction. Every listed width is supplied according to project confirmation; it is not a promise of stock availability.
The working width is a processing parameter. It is not the same as the machine's overall width or total conveyor-platform dimensions. Final dimensions are stated in the approved technical proposal.
Step 4 · Workpiece Holding
Available by project for suitable non-magnetic or difficult-to-hold parts. Contact area, openings, flatness and combined C/R/S process force require engineering review.
A common reference for suitable ferromagnetic thermal-cut parts. Actual holding depends on magnetic response, contact area, thickness, slag condition and process load.
A half-magnetic, half-vacuum platform available by project for mixed workpiece requirements. Each side must be approved for the actual part and CRS process route.
Buyer Technical Reference
| Selection Item | CRS-Series Reference | Procurement Note |
|---|---|---|
| Processing functions | C alloy-hammer heavy-slag removal, R sanding-belt deburring and S rotary roller brush edge rounding | Confirm incoming slag, remaining burr, edge-radius target and final surface. |
| Typical workpiece condition | Suitable plasma-cut, flame-cut or other reviewed parts with attached heavy slag, residual burrs and an edge-rounding requirement | Photos and representative samples are required because slag adhesion, hardness and edge geometry vary. |
| Working widths | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | All widths are available by project confirmation. |
| C tooling | Alloy-hammer tooling | Tooling specification and suitability are confirmed from the actual slag and workpiece. |
| R consumable | Sanding belt | Belt specification and sequence depend on the remaining burr and target surface. |
| S tooling | Rotary roller brush | Brush specification, contact setting and achievable radius require sample testing. |
| Station quantity and arrangement | Configuration-specific | CRS identifies included functions; the delivered physical route is stated in the technical proposal. |
| Power, speed, dimensions and weight | Configuration-specific | Use only the final technical proposal and machine nameplate. |
| Dust collection | External wet or dry system according to order configuration | Selection must consider material, slag and dust characteristics, spark risk and local rules. |
Verified Reference Example
The verified example below is taken from the current Qintellim product record. It demonstrates one CRS-Series configuration and is not a complete list of available projects.
| Reference Configuration | Process Route | Station Count | Working Width | Holding Reference |
|---|---|---|---|---|
| 800CRSR-M | C-R-S-R | 1 C / 2 R / 1 S | 800 mm | M magnetic adsorption platform |
Product-gallery images may show different cabinet details, controls or project options. They are labeled as Representative CRS-Series configuration unless the exact delivered configuration is confirmed. Final power, dimensions, tooling and control data are stated in the approved proposal.
Multi-Stage Process Proof
This Qintellim video documents representative workpiece loading, the C heavy-slag removal stage, R sanding-belt deburring, S rotary roller brush edge rounding, conveyor output and finished samples. It demonstrates this tested workpiece only; final station arrangement, tooling and achievable result require workpiece review and sample testing.
RFQ Preparation
Sample testing is recommended before the alloy-hammer specification, sanding-belt route, rotary roller brush, station arrangement, conveyor platform and final machine configuration are approved.
Frequently Asked Questions
C is a heavy-slag removal station using alloy-hammer tooling. R is a deburring station using a sanding belt consumable. S is an edge-rounding station using rotary roller brush tooling.
CRS identifies the three included process functions. The verified 800CRSR-M reference has an additional R stage and uses a C-R-S-R route. Other quantities or arrangements are confirmed by project rather than assumed from the family name.
No. Heavy slag is a larger or strongly attached deposit that may require dedicated C tooling before conventional deburring. Ordinary burrs without heavy slag may be better matched to an R- or RS-family machine.
No. The S station uses rotary roller brushes to create controlled edge or radius rounding. It is not a bevel-cutting process.
No. Many laser-cut parts require only deburring or edge rounding. A C station is considered only when the actual slag or deposit condition requires dedicated heavy-slag removal.
No. M is intended for suitable ferromagnetic parts. Vacuum or combined holding is available by project only after contact area, openings, geometry and the combined process load are reviewed.
No. The listed working widths are available by project. Production configuration and delivery are confirmed after the workpiece, process and order requirements are reviewed.
Installed power and process settings change with working width, station quantity, tooling, conveyor platform, control system and auxiliary equipment. Approved values are stated in the technical proposal and on the machine nameplate.
Send Qintellim the cutting method, slag and burr photos, workpiece drawings, dimensions, material, edge-radius target, final-surface requirement and production target. Engineering will confirm the C/R/S route, tooling, width, conveyor platform, dust-control interface and technical data.
Request Engineering ReviewRelated Technical Guides
Review the process split between dedicated heavy-slag removal, deburring and edge rounding.
Choose CR when heavy-slag removal and sanding-belt deburring are required without an S edge-rounding function.
Separate processing functions from conveyor-platform codes before comparing configurations.
