Configurable Heavy-Slag Removal and Surface-Finishing Platform
Direct answer: Qintellim Heavy Slag Removal Series machines combine a C heavy-slag removal station equipped with selected alloy-hammer or steel wire disc brush tooling and R sanding-belt deburring. Add S rotary roller brush edge rounding and W brushing or polishing functions according to the required final part condition. The final station route, tooling, working width, conveyor platform, controls, dust collection and electrical data are confirmed from representative sample testing.
This unified family includes CR, CRS and CRSW configurations for suitable plasma-cut or flame-cut parts with attached heavy slag. It helps buyers select one application-led product family instead of comparing three separate homepage categories. Parts with ordinary burrs but no heavy slag normally do not require a C station.
Step 1 · Select the Process Family
Each common model code records the planned station sequence from left to right. CR, CRS, CRSR, CRSW and CRRSWW combine the C heavy-slag station with different downstream R, S and W routes. The selected C tooling and final delivered arrangement are confirmed in the approved technical proposal.
Choose CR when the part requires C heavy-slag removal followed by R sanding-belt deburring or surface grinding, without a specified edge-rounding or finishing step.
Current unified family pageChoose CRS when the process must remove heavy slag and residual burrs, then use S rotary roller brushes to create an agreed radius on suitable internal and external edges.
View the CRS configuration page →Choose CRSW when heavy-slag removal, deburring and edge rounding must be followed by a W brushing or polishing process. The W roller and station route are confirmed by project.
Request CRSW configuration review →Step 2 · C-Station Tooling
C is the heavy-slag removal station. The station is separate from its replaceable tooling: Qintellim can configure alloy-hammer tooling or steel wire disc brush tooling according to the actual workpiece, slag condition and required result.
An available C-station tooling route for suitable attached heavy slag or deposits. Hammer construction, contact and operating settings require representative sample confirmation.
An alternative C-station tooling route for suitable workpiece and slag conditions. Brush specification, operating settings and expected result are confirmed through sample testing.
Send uncleaned samples and photos. Qintellim evaluates slag size, height, hardness, adhesion, material and downstream finish before approving the C tooling.
Alloy hammers and steel wire disc brushes are tooling or consumable options for the C station; they are not separate machine stations. The approved quotation must state the selected tooling.
Step 3 · Add the Required Downstream Functions
Uses sanding belt consumables to treat remaining burrs, oxide or surface residue after the C step. Abrasive sequence is selected from the workpiece and target surface.
Uses rotary roller brush tooling to create an agreed radius on suitable edges. S means edge rounding or radius rounding; it is not a fixed-angle bevel-cutting process.
Uses a selected brushing or polishing roller for the required final surface. If brushing and polishing are separate controlled steps, two W stations may be evaluated.
Step 4 · Workpiece Size
Use the maximum workpiece dimension across the conveyor after considering orientation, stable holding and loading direction. Every listed width is supplied according to project confirmation; it is not a promise of stock availability.
Working width is a processing parameter, not the machine's overall width or total conveyor-platform dimensions. Final dimensions are stated in the approved technical proposal.
Step 5 · Workpiece Holding
Available by project for suitable non-magnetic or difficult-to-hold parts. Contact area, openings, flatness, slag load and total process force require engineering review.
A common reference for suitable ferromagnetic thermal-cut parts. Actual holding depends on magnetic response, contact area, thickness, slag condition and process load.
A half-magnetic, half-vacuum platform available by project for mixed-material requirements. Each side must be approved for the actual part and complete process route.
Buyer Technical Reference
| Selection Item | Heavy-Slag Series Reference | Procurement Note |
|---|---|---|
| Core function | C heavy-slag removal with selected alloy-hammer or steel wire disc brush tooling | Confirm slag condition and tooling by representative sample testing. |
| Common model routes | CR / CRS / CRSR / CRSW / CRRSWW | Select according to the required deburring, edge-rounding, brushing and polishing sequence after heavy-slag removal. |
| Typical workpiece condition | Suitable plasma-cut or flame-cut parts with attached heavy slag | Photos and uncleaned samples are required because slag adhesion and hardness vary. |
| Working widths | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | All widths are available by project confirmation. |
| R consumable | Sanding belt | Belt specification and route depend on remaining burrs and the target surface. |
| S tooling | Rotary roller brush | Brush specification and settings depend on geometry and the agreed edge-radius target. |
| W tooling | Selected brushing or polishing roller | Roller choice and process settings require sample confirmation. |
| Station quantity and arrangement | Defined by the selected common model code | Read the letters from left to right as the planned process route; the delivered arrangement is stated in the approved technical proposal. |
| Power, speed, dimensions and weight | Configuration-specific | Use only the approved technical proposal and machine nameplate. |
| Dust collection | External wet or dry system according to order configuration | Selection must consider material, slag, dust, spark risk and local rules. |
Common Production Models
Select the complete C/R/S/W process route first, then combine it with the required working width and conveyor platform. Every common model below supports 450, 630, 800, 1000, 1300 or 1600 mm working widths and A vacuum, M magnetic or A-M half-magnetic, half-vacuum combined platforms.
| Common Model | Station Route | C / R / S / W Stations | Available Working Widths | Conveyor Platform Options |
|---|---|---|---|---|
| CR | C-R | 1 / 1 / 0 / 0 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| CRS | C-R-S | 1 / 1 / 1 / 0 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| CRSR | C-R-S-R | 1 / 2 / 1 / 0 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| CRSW | C-R-S-W | 1 / 1 / 1 / 1 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
| CRRSWW | C-R-R-S-W-W | 1 / 2 / 1 / 2 | 450 / 630 / 800 / 1000 / 1300 / 1600 mm | A vacuum / M magnetic / A-M combined |
How to read a complete model: 800CRSR-M means 800 mm working width, a C-R-S-R station route and an M magnetic platform. The C station can use selected alloy-hammer or steel wire disc brush tooling. Gallery images remain representative unless the exact project configuration is confirmed.
Process Proof
These Qintellim videos document representative workpiece tests. They demonstrate the filmed workpieces and recorded process routes only; final tooling, station sequence, edge result and achievable output require workpiece review and sample testing.
RFQ Preparation
Sample testing is recommended before the C tooling, R abrasive route, S brush, W roller, station arrangement, conveyor platform and final machine configuration are approved.
Frequently Asked Questions
C means a heavy-slag removal station. It can be equipped with selected alloy-hammer or steel wire disc brush tooling according to the workpiece, slag condition and approved sample result.
No. They are alternative tooling or consumable options for the C heavy-slag removal station. The selected tooling must be stated in the technical proposal.
Read the letters from left to right as the planned process route. CR is C-R; CRS is C-R-S; CRSR is C-R-S-R; CRSW is C-R-S-W; and CRRSWW is C-R-R-S-W-W with two R and two W stages. The delivered arrangement and C tooling are confirmed in the approved technical proposal.
No. Heavy slag is a larger or strongly attached deposit that may require dedicated C-station treatment before conventional deburring. Ordinary burrs without heavy slag normally do not require a C station.
No fixed bevel angle is implied. The S station uses rotary roller brushes for controlled edge rounding or radius rounding.
A W station uses the selected brushing or polishing roller for the approved process. If brushing and polishing are separate controlled requirements, two W stations may be evaluated.
No. M is intended for suitable ferromagnetic parts. Vacuum or combined holding is available by project only after material, contact area, openings, geometry and total process load are reviewed.
No. The listed working widths are available by project. Production configuration, stock status and delivery are confirmed after the workpiece, process and order requirements are reviewed.
Installed power and process settings change with working width, station quantity, C tooling, abrasives, brushes, rollers, conveyor platform, controls and auxiliary equipment. Approved values are stated in the technical proposal and on the machine nameplate.
Send Qintellim the cutting method, uncleaned slag photos, workpiece drawings, dimensions, material, burr condition, edge-radius target, surface requirement and production demand. Engineering will confirm CR, CRS or CRSW, the C tooling, station route, width, conveyor platform, dust-control interface and technical data.
Request Engineering ReviewRelated Technical Resources
Review the process split between dedicated heavy-slag removal and follow-up deburring.
Review the verified 800CRSR-M reference when heavy-slag removal, deburring and edge rounding are required.
Separate processing functions, tooling and conveyor-platform codes before comparing configurations.
